UV Lamps

HELLING GmbH

Since 1863

UV Lamps

HELLING is a specialist in the design and manufacture of LED lamps equipped with UV-A LED, white light LED and also blue light LED. UV-A LED lamps are used in penetrant and magnetic particle testing with fluorescent test agent.

The increasing lifetime of the UV LED has contributed to today's widespread acceptance in surface inspection with fluorescent detection media (penetrant and magnetic particle testing). This also applies to the aviation industry sector.

LED manufacturers now guarantee a constant output intensity for a period of approximately 10,000 operating hours. UV LED area lights can be switched on and off as needed and without delay. They do not require any warm-up time and do not have to be in operation permanently. This further reduces the low energy consumption and increases the service life and service life expectancy accordingly.



Inhomogeneity visible under UV irradiation during penetrant testing with fluorescent test medium.



Magnetic particle testing with fluorescent test medium: under UV irradiation, the crack indications are clearly visible.



Advantages of the UV-A LED lamp compared to the conventional high-pressure mercury lamps used in the past are primarily:

  • Significantly longer operation life
  • Lower energy consumption
  • Immediate operational readiness after switching on


HELLING Handheld UV-Inspector 150 for use in penetrant and magnetic particle inspection



Meanwhile, HELLING offers various designs of UV-A LED lamps:

  • Stationary lamps in modular design
  • Hand lamps with battery or mains operation
  • Compact, handy pocket lamps
  • Lamps with controll functions
  • Lamps for specific industrial sectors (aviation, automotive, ...)

UV radiation

UV radiation (ultraviolet radiation) is electromagnetic radiation invisible to the human eye with a wavelength of 100 nm to 380 nm. This range is divided into UV-A (380 nm - 315 nm), UV-B (315 nm - 280 nm) and UV-C (280 nm - 100 nm) (DIN 5031).

UV radiation is used in various industrial applications due to its high radiation intensity, such as for hardening of films, plastics, varnishes and paints. In NDT, one predominantly uses the excitation of in the visible spectral range fluorescent substances (penetrant and magnetic particle testing).

Since UV radiation can damage the human eye and skin, the limits for permissible irradiation must be observed (see German UVV). Also, UV protective goggles should always be worn!

HELLING also limits the UV radiation of its lamps with appropriate filters. All UV-A lamps are subject to careful quality control.



Spectral distribution of an A source



At the customer's request, a certificate of analysis of spectral irradiance can be issued. This is carried out in the in-house measurement laboratory.

UV LED pocket lamps

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UV Inspector 2020

  • Powerful UV LED pocket lamp
  • Aluminum housing
  • With charger for lithium-ion accumulator

Technical data

Operating voltage 4.2 V
UV source 1 x UV LED
LED lifetime approx. 10,000 operating hours
Version 1:
UV intensity at a distance of 380 mm
approx. 3,800 µW/cm²
(ASTM E3022 or RRES 90061 certifiable)
Version 2:
UV intensity at a distance of 400 mm
approx. 3,400 µW/cm²
Wavelength 365 nm
Emission half-width approx. 9.0 nm ±1 nm
Dimensions ∅ 33 mm x 125 mm
Total weight approx. 174 g
Risk class according to DGZfP guideline EM 6 II
Diameter of the light spot at 1,000 µW/cm² 180 mm
Battery runtime 4 h

Scope of delivery

  • UV LED lamp incl. Lithium-ion battery
  • UV protective goggles
  • Charger for lithium-ion accumulator

OPTIONAL:

  • Certificate ASTM E3022/Rolls-Royce RRES 90061

Version:

UV Inspector 2020
Certificate according to ASTM E3022/Rolls-Royce RRES 90061
Item number :142.200.130
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TORNIA UV-20

  • Small lightweight UV LED pocket lamp

Technical data

Operating voltage 3 V
UV source 1 x UV LED
LED lifetime approx. 10,000 operating hours
UV intensity at a distance of 400 mm approx. 350 µW/cm² - 10,000 µW/cm²
Wavelength 365 nm
Emission half-width approx. 9.0 nm ±1 nm
Dimensions ∅ 20 mm x 150 mm
Total weight approx. 70 g
Risk class according to DGZfP guideline EM 6 II / III

Scope of delivery

  • UV LED lamp
  • 2 x AAA batteries
  • UV protective goggles
Item number :GT04-720001
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UV Inspector 385

  • Shatterproof splashproof UV LED pocket lamp
  • Plastic housing with rubber lamination

Technical data

Operating voltage 4.8 V
UV source 1 x UV LED
LED lifetime approx. 10,000 operating hours
UV intensity (at 400 mm distance) approx. 3,000 µW/cm²
Wavelength 365 nm
Emission half-width approx. 9.0 nm ±1 nm
Dimensions 230 mm x 75 mm
Total weight approx. 480 g
Risk class according to DGZfP guideline EM 6 II
Diameter of the light spot at 1,000 µW/cm² 130 mm

Scope of delivery

  • UV LED lamp
  • 4 x 1.2 V NiMh accumulator
  • UV protective goggles

OPTIONAL:

  • Universal charger for NiMh and lithium-ion batteries
  • Certificate according to ASTM E3022 / RRES 90061

Version:

UV Inspector 385
Universal recharger
Certificate according to ASTM E3022/Rolls-Royce RRES 90061
Item number :142.200.129
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UV-Inspector Policheck NDT

  • Shatterproof splashproof UV LED pocket lamp
  • Plastic housing with rubber lamination

Technical data

Operating voltage 4.8 V
UV source 1 x UV LED
LED lifetime approx. 10,000 operating hours
UV intensity (at 400 mm distance) approx. 11,000 µW/cm²
Wavelength 365 nm
Emission half-width approx. 9.0 nm ±1 nm
Dimensions 230 mm x 75 mm
Total weight approx. 480 g
Risk class according to DGZfP guideline EM 6 III
Diameter of the light spot at 1,000 µW/cm² 80 mm

Scope of delivery

  • UV LED lamp
  • 4 x 1.2 V NiMh accumulator
  • UV protective goggles

OPTIONAL:

  • Universal charger for NiMh and lithium-ion batteries
  • Certificate according to ASTM E3022 / RRES 90061

Version:

UV-Inspector Policheck NDT
Universal recharger
Certificate according to ASTM E3022/Rolls-Royce RRES 90061
Item number :142.200.139
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Helling-150 NR

  • Dimmable flashlight
  • Aluminum housing

Technical data

Operating voltage 4.8 V
UV source 1 x UV LED
LED lifetime approx. 10,000 operating hours
UV intensity (at 400 mm distance) approx. 1,500 - 6,500 µW/cm²
(factory adjustable)
Wavelength 365 nm
Emission half-width approx. 9.0 nm ±1 nm
Dimensions 230 mm x 50 mm
Total weight approx. 500 g
Risk class according to DGZfP guideline EM 6 II
Diameter of the light spot at 1,000 µW/cm² 80 mm

Scope of delivery

  • UV LED lamp
  • 4 x 1.2 V NiMh rechargeable batteries
  • Plastic case
  • UV protective goggles

OPTIONAL:

  • Universal charger for NiMh and lithium-ion batteries

Version:

Helling-150 NR
Universal recharger
Item number :142.200.424
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UV-Inspector 520-LT

  • Powerful UV LED pocket lamp
  • Risk class III

Technical data

Operating voltage 4.2 V (lithium-ion battery)
UV source 1 x UV LED
LED lifetime approx. 10,000 operating hours
UV intensity at a distance of 400 mm approx. 20,000 µW/cm²
at a distance of 2,000 mm approx. 900 µW/cm²
Wavelength 365 nm
Emission half-width approx. 9.0 nm ±1 nm
Dimensions ∅ 50 mm x 180 mm
Total weight approx. 340 g
Risk class according to DGZfP guideline EM 6 III
Diameter of the light spot at 1,000 µW/cm² 90 mm

Scope of delivery

  • UV LED lamp
  • Lithium-ion battery 4.2 V
  • UV protective goggles

OPTIONAL

  • Universal charger for NiMh and lithium-ion batteries
  • Certificate according to ASTM E3022 / RRES 90061

Version:

UV-Inspector 520-LT
Universal recharger
Certificate according to ASTM E3022/Rolls-Royce RRES 90061
Item number :142.200.428
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UV LED hand lamps (battery)

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UV-Inspector UV-70

  • Handy UV LED lamp
  • White light LED switchable
  • Dust and splash proof
  • Resistant aluminum housing

Technical data

Operating voltage 16.8 V
UV source 2 x UV LED
1 x white light LED
Separately switchable
LED lifetime approx. 10,000 operating hours
UV intensity at a distance of 400 mm approx. 3,000 µW/cm²
Illuminated area (at min. 1,000 µW/cm²) ∅ approx. 18.5 mm
Wavelength 365 nm
Emission half-width approx. 9.0 nm ±1 nm
Dimensions ∅ 80 mm, 155 mm x 220 mm
Total weight approx. 980 g
Risk class according to DGZfP guideline EM 6 II
Protection class IP65

Scope of delivery

  • UV LED lamp
  • Lithium-ion pack 3.4 A
  • Plastic case
  • UV protective goggles

OPTIONAL

  • Universal charger for NiMh and lithium-ion batteries
  • Certificate according to ASTM E3022 / RRES 90061

Version:

UV-Inspector UV-70
Universal recharger
Certificate according to ASTM E3022/Rolls-Royce RRES 90061
Item number :GT04-770001
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UV Inspector 2012 Standard

  • Handy battery operated UV LED lamp

Technical data

Operating voltage 18 V
UV source 4 x UV LED
LED lifetime approx. 10,000 operating hours
UV intensity (at a distance of 400 mm) approx. 3,000 µW/cm²
Wavelength 365 nm
Emission half-width approx. 9.0 nm ±1 nm
Dimensions 150 mm 80 mm x 270 mm
Total weight approx. 1,200 g
Risk class according to DGZfP guideline EM 6 II
Diameter of the light spot at 1,000 µW/cm² ∅ approx. 200 mm

Scope of delivery

  • UV hand lamp
  • Lithium-ion battery pack 2 A
  • Spare lithium ion battery 2 A
  • Charging device
  • Power adapter
  • Plastic case
  • UV protective goggles

OPTIONAL

  • Lithium-ion battery pack 3.5 A
  • With white light LED
  • Certificate according to ASTM E3022 / RRES 90061

Version:

Lithium-ion battery pack 3.5 A
UV Inspector 2012 Standard
With white light LED
Certificate according to ASTM E3022/Rolls-Royce RRES 90061
Item number :142.200.416
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UV Inspector 2012 SH

  • Handy battery operated UV LED lamp
  • With white light LED

Technical data

Operating voltage 18 V
UV source 4 x UV LED
White light source 2 x white light LED (approx. 600 lx)
LED lifetime approx. 10,000 operating hours
UV intensity (at a distance of 400 mm) 3,000 µW/cm² - 22,000 µW/cm² (factory adjustable)
Wavelength 365 nm
Emission half-width approx. 9.0 nm ±1 nm
Dimensions 150 mm x 80 mm x 270 mm
Total weight approx. 1,2 kg
Risk class according to DGZfP guideline EM 6 II / III

Scope of delivery

  • UV hand lamp
  • Lithium-ion battery pack 2 A
  • Spare lithium ion battery 2 A
  • Charging device
  • Power adapter
  • Plastic case
  • UV protective goggles

OPTIONAL

  • Lithium-ion battery pack 3.5 A
  • Certificate according to ASTM E3022 / RRES 90061

Version:

Lithium-ion battery pack 3.5 A
UV Inspector 2012 SH
Certificate according to ASTM E3022/Rolls-Royce RRES 90061
Item number :142.200.422
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UV Inspector 2014

  • Cheap battery operated UV LED hand lamp
  • Passive cooling

Technical data

Operating voltage 18 V
UV source 4 x UV LED
LED lifetime approx. 10,000 operating hours
UV intensity (at a distance of 400 mm) 3,000 µW/cm²
Wavelength 365 nm
Emission half-width approx. 9.0 nm ±1 nm
Dimensions 150 mm x 80 mm x 270 mm
Total weight approx. 1,000 g
Risk class according to DGZfP guideline EM 6 II
Protection class IP20
Diameter of the light spot at 1,000 µW/cm² ∅ approx. 200 mm

Scope of delivery

  • UV hand lamp
  • Lithium-ion battery pack
  • Charging device
  • Plastic case
  • UV protective goggles

OPTIONAL

  • Lithium-ion battery pack 3.5 A
  • Certificate according to ASTM E3022 / RRES 90061

Version:

Lithium-ion battery pack 3.5 A
UV Inspector 2014
Certificate according to ASTM E3022/Rolls-Royce RRES 90061
Item number :142.200.426
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UV Inspector 2014 (DB) SH

  • Powerful battery operated UV LED hand lamp

Technical data

Operating voltage 18 V
UV source 4 x UV LED
LED lifetime approx. 10,000 operating hours
UV intensity (at a distance of 400 mm) 3,000 µW/cm² - 7,000 µW/cm²
Factory adjustable
Wavelength 365 nm
Emission half-width approx. 9.0 nm ±1 nm
Dimensions 150 mm x 80 mm x 270 mm
Total weight approx. 1,000 g
Risk class according to DGZfP guideline EM 6 II
Protection class IP20

Scope of delivery

  • UV hand lamp
  • Lithium ion battery 2 A
  • Charging device
  • Plastic case
  • UV protective goggles

OPTIONAL

  • Lithium-ion battery pack 3.5 A
  • Certificate according to ASTM E3022 / RRES 90061

Version:

Lithium-ion battery pack 3.5 A
UV Inspector 2014 (DB) SH
Certificate according to ASTM E3022/Rolls-Royce RRES 90061
Item number :142.200.DB
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UV-Inspector 711 IP65

  • Small battery operated UV LED hand lamp
  • UG2A filter glass
  • With additional white light LED
  • Battery pack integrated in the lamp body
  • Connection socket for charger in lamp handle
  • Certifiable according to ASTM E3022 and Rolls-Royce RRES 90061

Technical data

Operating voltage 16.8 V
UV source 3 x UV LED
1 x white light LED approx. 500 lx
Separately switchable
LED lifetime approx. 10,000 operating hours
UV intensity (at a distance of 400 mm) approx. 3,600 µW/cm²
Wavelength 365 nm
Emission half-width approx. 9.0 nm ±1 nm
Dimensions 155 mm x 220 mm x 80 mm
Total weight approx. 980 g
Risk class according to DGZfP guideline EM 6 II

Scope of delivery

  • UV LED lamp
  • Lithium-ion battery pack 4 x 4.2 V
  • Charging device
  • Plastic case
  • UV protective goggles

OPTIONAL

  • Clear glass filter
  • Battery status display
  • LED defect detection
  • Certificate according to ASTM E3022 and Rolls-Royce RRES 90061

Version:

UV-Inspector 711 IP65
with clear glass filter
with battery status indicator
LED defect detection
Certificate according to ASTM E3022/Rolls-Royce RRES 90061
Item number :142.500.022
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UV-Inspector 711 SH IP65

  • Small battery operated UV LED hand lamp
  • UG2A filter glass
  • With additional white light LED
  • UV irradiance factory adjustable according to customer requirements
  • Battery pack integrated in the lamp body
  • Connection socket for charger in lamp handle
  • Certifiable according to ASTM E3022 and Rolls-Royce RRES 90061

Technical data

Operating voltage 16.8 V
UV source 3 x UV LED
White light LED approx. 500 lx
LED lifetime approx. 10,000 operating hours
UV intensity (at a distance of 400 mm) approx. 3,000 µW/cm² - 16,000 µW/cm²
Factory adjustable
Wavelength 365 nm
Emission half-width approx. 9.0 nm ±1 nm
Dimensions 155 mm x 220 mm x 80 mm
Total weight approx. 980 g
Risk class according to DGZfP guideline EM 6 II / III

Scope of delivery

  • UV LED lamp
  • Lithium-ion battery pack 4 x 4.2 V
  • Charging device
  • Plastic case
  • UV protective goggles

OPTIONAL

  • Clear glass filter
  • Battery status display
  • LED defect detection
  • Certificate according to ASTM E3022 and Rolls-Royce RRES 90061

Version:

UV-Inspector 711 SH IP65
with clear glass filter
with battery status indicator
LED defect detection
Certificate according to ASTM E3022/Rolls-Royce RRES 90061
Item number :142.500.023
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UV-Inspector 711 Steri IP65

UV LED hand lamp in special design for clean rooms:

  • Battery operation
  • Battery pack integrated in the handle of the lamp
  • UG2A filter
  • Quick orientation in dark surroundings due to switchable white light LED
  • Smoothed aluminum housing

Technical data

Operating voltage 16.8 V
UV source 3 x UV LED
Orientation light (white light) switchable 1 x white light LED (approx. 500 lx)
LED lifetime approx. 10,000 operating hours
UV intensity (at a distance of 400 mm) approx. 3,600 µW/cm²
Wavelength 365 nm
Emission half-width approx. 9.0 nm ±1 nm
Dimensions 160 mm x 200 mm x 80 mm
Total weight approx. 900 g
Risk class according to DGZfP guideline EM 6 II
Protection class IP65

Scope of delivery

  • UV LED lamp
  • Lithium-ion battery pack 4 x 4.2 V
  • Charging device
  • Plastic case
  • UV protective goggles

OPTIONAL

  • Battery status indicator
  • LED defect detection

Version:

UV-Inspector 711 Steri IP65
with battery status indicator
LED defect detection
Item number :142.500.026
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UV-Inspector 711 Steri SH IP65

UV LED hand lamp in special design for clean rooms:

  • Battery operation
  • Battery pack integrated in the handle of the lamp
  • UG2A filter
  • Quick orientation in dark surroundings due to switchable white light LED
  • Smoothed aluminum housing

Technical data

Operating voltage 16.8 V
UV source 3 x UV LED
Orientation light (white light) switchable 1 x white light LED (approx. 500 lx)
LED lifetime approx. 10,000 operating hours
UV intensity (at a distance of 400 mm) approx. 3,000 µW/cm² - 16,000 µW/cm²
Factory adjustable
Wavelength 365 nm
Emission half-width approx. 9.0 nm ±1 nm
Dimensions 160 mm x 200 mm x 80 mm
Total weight approx. 900 g
Risk class according to DGZfP guideline EM 6 II / III
Protection class IP65

Scope of delivery

  • UV LED lamp
  • Lithium-ion battery pack 4 x 4.2 V
  • Charging device
  • Plastic case
  • UV protective goggles

OPTIONAL

  • Battery status indicator
  • LED defect detection

Version:

UV-Inspector 711 Steri SH IP65
with battery status indicator
LED defect detection
Item number :142.500.027
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UV-Inspector 3018 A

  • Compact powerful LED hand lamp with clear glass filter, UV and white light LED and battery operation.
  • UV irradiance factory adjustable according to customer requirements
  • Dimmable white light
  • Battery pack integrated in the lamp body
  • Certifiable according to ASTM E3022

Technical data

Operating voltage 16.8 V
Light source 6 x UV LED
5 x white light LED dimmable
LED lifetime approx. 10,000 operating hours
UV intensity (at a distance of 400 mm) approx. 3,600 - 20,000 µW/cm²
Factory adjustable
Wavelength 365 nm
Emission half-width approx. 9.0 nm ±1 nm
Illuminance (at 1 m distance) 1.700 lx
Dimensions ∅ 100 mm; 240 mm x 240 mm (H x L)
Total weight approx. 1,500 g
Risk class according to DGZfP guideline EM 6 II / III
Protection class IP54

Scope of delivery

  • UV and white light LED hand lamp
  • Lithium-ion battery pack 4 x 4.2 V
  • Charger for lithium-ion batteries
  • Plastic case
  • UV protective goggles

OPTIONAL

  • UG2A filter for ASTM certification

Version:

UV-Inspector 3018 A
with UG2A filter
Certificate according to ASTM E3022
Item number :142.200.518
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UV Inspector 715

  • Handy battery operated UV LED hand lamp
  • UG2A filter
  • With white light LED
  • Battery pack integrated in the lamp body
  • Battery status display
  • Certifiable according to ASTM E3022 and Rolls-Royce RRES 90061

Technical data

Operating voltage 16.8 V
UV source 5 x UV LED
1 x white light LED
LED lifetime approx. 10,000 operating hours
UV intensity (at a distance of 400 mm) approx. 5,400 µW/cm² (UG2A filter)
approx. 6,100 µW/cm² (clear glass filter)
Illuminance (at 1 m distance) 1.700 lx
Wavelength 365 nm
Emission half-width approx. 9.0 nm ±1 nm
Dimensions 165 mm x 210 mm x 100 mm
Total weight approx. 1,100 g
Risk class according to DGZfP guideline EM 6 II
Protection class IP65
Running time luminaire 4.5 operating hours

Scope of delivery

  • UV LED lamp
  • Lithium-ion battery pack 4 x 4.2 V
  • Charging device
  • Plastic case
  • UV protective goggles

OPTIONAL

  • with clear glass filter
  • Certificate according to ASTM E3022 and Rolls-Royce RRES 90061

Version:

UV Inspector 715
with clear glass filter
Certificate according to ASTM E3022/Rolls-Royce RRES 90061
Item number :142.500.034
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UV LED hand lamps (mains)

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UV LED Schwanenhals lamp

  • Mains operation
  • Dimmable
  • Very flexible "swan neck"
  • Ideal for irradiation of complex geometries
  • Easy to handle due to the separate ballast unit and the long supply cable
  • Low weight

Technical data

Input voltage 230 V 50/60 Hz
Operating current 550 mA
LED lifetime > 10,000 operating hours
UV intensity at a distance of 200 mm approx. 3,000 µW/cm²
UV intensity at a distance of 400 mm approx. 1,300 µW/cm²
Wavelength 365 nm
Emission half-width approx. 1.5 nm
Dimensions ballast 200 mm x 100 mm x 65 mm
Weight ballast approx. 1,100 g
Weight UV lamp approx. 1,150 g
Supply cable ballast approx. 1.5 m
Supply cable lamp approx. 2.0 m
Risk class according to DGZfP guideline EM 6 II
Protection class IP20

Scope of delivery

  • Schwanenhals lamp with ballast
  • UV protective goggles
Item number :144.200.069
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UV-Inspector 100 IP65

  • Mains powered UV LED hand lamp
  • UG2A filter

Technical data

Input voltage 100 V - 240 V AC 50/60 Hz
Operating voltage 36 V
UV source 17 x UV-LED
LED lifetime approx. 10,000 operating hours
UV intensity (at a distance of 400 mm) approx. 4,500 µW/cm²
Wavelength 365 nm
Emission half-width approx. 9.0 nm ±1 nm
Dimensions 150 mm 160 mm x 60 mm
Weight approx. 1,300 g
Risk class according to DGZfP guideline EM 6 II
Protection class IP65
Diameter of the light spot at >1,000 µW/cm² ∅ approx. 360 mm

Scope of delivery

  • UV hand lamp
  • Power supply unit
  • Plastic case
  • UV protective goggles

Version:

UV-Inspector 100 IP65
with clear glass filter
Item number :142.200.170
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UV-Inspector 150 IP65

Small handy UV LED hand lamp

  • Battery or mains operation
  • UG2A filter
  • With white light source
  • Pre-equipped for tripod
  • Certifiable according to ASTM E3022 and Rolls-Royce RRES 90061

Technical data

UV source 3 x UV LED
White light source 1 x white light LED
LED lifetime approx. 10,000 operating hours
UV intensity at a distance of 400 mm approx. 3,600 µW/cm²
Wavelength 365 nm
Emission half-width approx. 9.0 nm ±1 nm
Irradiation area at >1,000 µW/cm² ∅ approx. 220 mm
Illuminance (at 1 m distance) approx. 500 lx
Dimension 155 mm x 220 mm x 80 mm
Total weight approx. 900 g
Risk class according to DGZfP guideline EM 6 II
Protection class IP65

Versions

MAINS OPERATION
Operating voltage 230 V 50/60 Hz
MAINS and BATTERY OPERATION
Operating voltage Mains operation 230 V 50/60 Hz
and battery operation
a) External battery pack 3.4 A
Operating current max. 3,4 A
Battery runtime approx. 5 h
Power approx. 57 Wh
b) External battery pack 6.8 A
Operating current max. 6,8 A
Battery runtime approx. 10 h
Power approx. 114 Wh
c) External battery pack 10.2 A
Operating current max. 10,2 A
Battery runtime approx. 15 h
Power approx. 171 Wh

Scope of delivery

  • UV LED lamp with white light LED
  • Power cord (5 m, unscrewable)
  • Plastic case
  • UV protective goggles

OPTIONAL

  • Clear glass filter
  • Battery status display
  • Additional external battery pack
  • Certificate according to ASTM E3022 and Rolls-Royce RRES 90061

Version:

Mains operation
Mains and battery (3.4 A) operation
Mains and battery (6.8 A) operation
Mains and battery (10.2 A) operation
with clear glass filter
with battery status indicator
Certificate according to ASTM E3022/Rolls-Royce RRES 90061
Item number :142.200.161
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UV-Inspector 150 SH IP65

Small handy UV LED hand lamp

  • Battery or mains operation
  • UG2A filter
  • With white light source
  • Pre-equipped for tripod
  • Certifiable according to ASTM E3022 and Rolls-Royce RRES 90061

Technical data

UV source 3 x UV LED
White light source 1 x white light LED
LED lifetime approx. 10,000 operating hours
UV intensity at a distance of 400 mm approx. 3,000 µW/cm² - 13,000 µW/cm²
Factory adjustable
Wavelength 365 nm
Emission half-width approx. 9.0 nm ±1 nm
Irradiation area at >1,000 µW/cm² ∅ approx. 220 mm
Illuminance (at 1 m distance) approx. 500 lx
Dimension 155 mm x 220 mm x 80 mm
Total weight approx. 900 g
Risk class according to DGZfP guideline EM 6 II / III
Protection class IP65

Versions

MAINS OPERATION
Operating voltage 230 V 50/60 Hz
2) MAINS and BATTERY OPERATION
Operating voltage Mains operation 230 V 50/60 Hz
and battery operation
a) External battery pack 3.4 A
Operating current max. 3,4 A
Battery runtime approx. 5 h
Power approx. 57 Wh
b) External battery pack 6.8 A
Operating current max. 6,8 A
Battery runtime approx. 10 h
Power approx. 114 Wh
c) External battery pack 10.2 A
Operating current max. 10,2 A
Battery runtime approx. 15 h
Power approx. 171 Wh

Scope of delivery

  • UV LED lamp with white light LED
  • Power cord (5 m, unscrewable)
  • Plastic case
  • UV protective goggles

OPTIONAL

  • Clear glass filter
  • Battery status display
  • Additional external battery pack
  • Certificate according to ASTM E3022 and Rolls-Royce RRES 90061

Version:

Mains operation
Mains and battery (3.4 A) operation
Mains and battery (6.8 A) operation
Mains and battery (10.2 A) operation
with clear glass filter
with battery status indicator
Certificate according to ASTM E3022/Rolls-Royce RRES 90061
Item number :142.200.162
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UV-Inspector 3018 N+A

  • Compact powerful mains operated UV LED hand lamp, alternatively battery operated by external rechargeable battery.
  • Clear glass filter
  • With additional white light source.
  • UV irradiance factory adjustable according to customer requirements
  • Battery pack integrated in the lamp body
  • Certifiable according to ASTM E3022 and Rolls-Royce RRES 90061

Technical data

UV source 6 x UV LED
White light source 5 x white light LED dimmable
LED lifetime approx. 10,000 operating hours
UV intensity at a distance of 400 mm approx. 3,600 µW/cm² - 20,000 µW/cm² (factory adjustable)
Wavelength 365 nm
Emission half-width approx. 9.0 nm ±1 nm
Irradiation area at >1,000 µW/cm² ∅ approx. 220 mm
Illuminance (at a distance of 1,000 mm) approx. 1,700 lx
Dimension ∅ 100 mm; 240 mm x 180 mm (H x L)
Total weight approx. 1,100 g
Risk class according to DGZfP guideline EM 6 II / III
Protection class IP54

Versions

MAINS OPERATION (N)
Operating voltage 230 V 50/60 Hz
MAINS and BATTERY OPERATION (N+A)
Operating voltage Mains operation (N) 230 V 50/60 Hz
and battery operation (A) 16.8 V (4 x 4.2 V) lithium-ion batteries
Version a)
Operating current max. 3,4 A
Battery runtime approx. 5 h
Power approx. 57 Wh
Version b)
Operating current max. 6,8 A
Battery runtime approx. 10 h
Power approx. 114 Wh
Version c)
Operating current max. 10,2 A
Battery runtime approx. 15 h
Power approx. 171 Wh

Scope of delivery

Mains operation version (N)

  • UV LED lamp
  • Power cord (5 m, unscrewable)
  • Plastic case
  • UV protective goggles

Mains and battery operation version (N + A)

  • UV LED lamp
  • Power cord (5 m, unscrewable)
  • External lithium-ion battery pack
  • Charging device
  • Plastic case
  • UV protective goggles

OPTIONAL

  • UG2A filter
  • Battery status indicator

Version:

with UG2A filter
Mains operation
Mains and battery (3.4 A) operation
Mains and battery (6.8 A) operation
Mains and battery (10.2 A) operation
with battery status indicator
Certificate according to ASTM E3022/Rolls-Royce RRES 90061
Item number :142.200.523
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UV LED stationary lamps

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TORNIA 250/2

UV stationary lamp with

  • UG2A filter
  • Passive cooling
  • High efficiency
  • Low energy consumption
  • Defined emission wavelength

Technical data

Operating voltage 230 V / 50 Hz
UV source 18 x UV LED
LED lifetime approx. 10,000 operating hours
UV intensity (at a distance of 400 mm) approx. 4,500 µW/cm2
Illuminated area (at min. 1,000 µW/cm2 300 mm x 450 mm
Wavelength 365 nm
Emission half-width approx. 9.0 nm ±1 nm
Risk class according to DGZfP guideline EM 6 II
Dimensions 290 mm x 365 mm x 200 mm
Total weight approx. 6 kg
Protection class IP65

Scope of delivery

  • UV LED stationary lamp
  • UV protective goggles
Item number :GT04-725001
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TORNIA 403

UV stationary lamp with

  • UG2A filter
  • Passive cooling
  • High efficiency
  • Low energy consumption
  • Defined emission wavelength

Technical data

Operating voltage 230 V / 50 Hz
UV source 27 x UV LED
LED lifetime approx. 10,000 operating hours
UV intensity (at a distance of 400 mm) approx. 4,000 µW/cm2
Illuminated area (at min. 1,000 µW/cm2 540 mm x 450 mm
Wavelength 365 nm
Emission half-width approx. 9.0 nm ±1 nm
Risk class according to DGZfP guideline EM 6 II
Dimensions 410 mm x 160 mm x 110 mm
Total weight approx. 4.2 kg
Protection class IP65

Scope of delivery

  • UV LED stationary lamp
  • UV protective goggles
Item number :GT04-740301
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TORNIA 505

UV stationary lamp with

  • UG2A filter
  • Passive cooling
  • High efficiency
  • Low energy consumption
  • Defined emission wavelength

Technical data

Operating voltage 230 V / 50 Hz
UV source 45 x UV LED
LED lifetime approx. 10,000 operating hours
UV intensity (at a distance of 400 mm) approx. 4,700 µW/cm2
Illuminated area (at min. 1,000 µW/cm2 730 mm x 460 mm
Wavelength 365 nm
Emission half-width approx. 9.0 nm ±1 nm
Risk class according to DGZfP guideline EM 6 II
Dimensions 570 mm x 160 mm x 110 mm
Total weight approx. 5.6 kg
Protection class IP65

Scope of delivery

  • UV LED stationary lamp
  • UV protective goggles
Item number :GT04-750501
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ZERO 100/1 IP65

  • Small stationary UV LED lamp
  • Clear glass filter
  • Optional UG2A filter or on request MUGLED filter

Technical data

Input voltage 230 V 50/60 Hz
Operating voltage 36 V
Operating current approx. 0.4 A
UV source 1 x 9 UV-LED
LED lifetime approx. 10,000 operating hours
UV intensity at a distance of 400 mm approx. 4,500 µW/cm²
Factory adjustable
Wavelength 365 nm
Emission half-width approx. 9.0 nm ±1 nm
Irradiation area at >1,000 µW/cm² 300 mm x 300 mm
Dimension 165 mm x 205 mm x 80 mm
Total weight approx. 950 g
Risk class according to DGZfP guideline EM 6 II
Protection class IP65

Scope of delivery

  • UV LED lamp with 3.5 m supply cable
  • UV protective goggles

OPTIONAL

  • UG2A filter
  • MUGLED filter on request
  • With swivel arm

Version:

with UG2A filter
Request MUGLED filter
ZERO 100/1 IP65
With swivel arm small
Item number :144.200.098
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ZERO 200/2 IP65

  • Compact stationary UV LED lamp
  • Clear glass filter
  • Optional UG2A filter or on request MUGLED filter

Technical data

Input voltage 230 V 50/60 Hz
Operating voltage 36 V
Operating current approx. 1.1 A
UV source 2 x 9 UV LED
LED lifetime approx. 10,000 operating hours
UV intensity at a distance of 400 mm approx. 5,800 µW/cm²
Factory adjustable
Wavelength 365 nm
Emission half-width approx. 9.0 nm ±1 nm
Irradiation area at >1,000 µW/cm² 300 mm x 450 mm
Dimension 346 mm x 280 mm x 70 mm
Total weight approx. 3,5 kg
Risk class according to DGZfP guideline EM 6 II
Protection class IP65

Scope of delivery

  • UV LED lamp with 3.5 m supply cable
  • UV protective goggles

Version:

ZERO 200/2 IP65
with UG2A filter
Request MUGLED filter
Item number :144.200.041
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ZERO 400/3 IP54

  • Compact stationary UV LED lamp with protection class IP54
  • Clear glass filter
  • UV intensity stepless adjustable or preset by the manufacturer according to customer specification
  • UV intensity up to 13,000 µW/cm² is possible on customer's request.

    Technical data

Input voltage 230 V 50/60 Hz
Operating voltage 36 V
Start-up/restart time none / none
UV source 3 x 9 UV LED
LED lifetime approx. 10,000 operating hours
UV intensity at a distance of 400 mm approx. 3,000 µW/cm² - 8,000 µW/cm²
Factory adjustable
Wavelength 365 nm
Emission half-width approx. 9.0 nm ±1 nm
Irradiation area at >1,000 µW/cm² 480 mm x 320 mm
Dimension 435 mm x 150 mm x 100 mm
Total weight approx. 4.9 kg
Risk class according to DGZfP guideline EM 6 II
Protection class IP54

Scope of delivery

  • UV LED lamp with 5 m supply cable
  • Power supply unit with 3.5 m cable
  • UV protective goggles

OPTIONAL

  • UG2A filter
  • On request MUGLED filter
  • UV intensity up to 13,000 µW/cm²
  • Stepless adjustable UV intensity
  • Dimmable white light bar
  • Version with clear glass and protection class IP65

Version:

ZERO 400/3 IP54
with UG2A filter
Request MUGLED filter
UV intensity up to 13,000 µW/cm²
Intensity stepless adjustable
White light bar dimmable
Protection class IP65
Item number :144.000.410
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ZERO 500/5 IP54

  • Compact stationary UV LED lamp with protection class IP54
  • Clear glass filter
  • UV intensity stepless adjustable or preset by the manufacturer according to customer specification

Technical data

Input voltage 230 V 50/60 Hz
Operating voltage 36 V
UV source 5 x 9 UV LED
LED lifetime approx. 10,000 operating hours
UV intensity (at 380 mm distance) approx. 3,000 µW/cm² - 9,000 µW/cm²
Factory adjustable
Irradiated area at >1,000 µW/cm² 650 mm x 340 mm
Wavelength 365 nm
Emission half-width approx. 9.0 nm ±1 nm
Dimensions 535 mm x 150 mm x 105 mm
Total weight approx. 5.9 kg
Risk class according to DGZfP guideline EM 6 II
Protection class IP54

Scope of delivery

  • UV LED lamp ZERO 500/5 IP54
  • 5 m supply cable
  • Power supply unit with 3.5 m cable
  • UV protective goggles

OPTIONAL

  • UG2A filter
  • On request MUGLED filter
  • Stepless adjustable UV intensity
  • Dimmable white light bar
  • Version with clear glass and protection class IP65

Version:

ZERO 500/5 IP54
with UG2A filter
Request MUGLED filter
Intensity stepless adjustable
White light bar dimmable
Protection class IP65
Item number :144.200.083
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ZERO 500 NR

Compact UV LED stationary lamp with protection class IP20

  • UG2A filter
  • Ribbed aluminium housing for passive cooling
  • High efficiency
  • Low energy consumption
  • Low heat generation
  • No warm-up time

Technical data

Input voltage 230 V 50/60 Hz
Operating voltage 21 V
UV source 20 x UV LED
LED lifetime approx. 10,000 operating hours
UV intensity at a distance of 400 mm approx. 4,200 µW/cm²
Wavelength 365 nm
Emission half-width approx. 9.0 nm ±1 nm
Dimension 490 mm x 50 mm x 80 mm
Total weight approx. 2 kg
Risk class according to DGZfP guideline EM 6 II
Protection class IP20

Scope of delivery

  • UV LED lamp with 5 m supply cable
  • Power supply unit with 3.5 m cable
  • UV protective goggles

OPTIONAL

  • with foot switch
  • with additional white light or red light bar

Version:

ZERO 500 NR
Foot switch for ZERO 500 NR
with additional light bar (white light LED)
with additional light bar (red light LED)
Item number :142.200.520
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ZERO 500 LK

Compact UV LED stationary lamp with protection class IP20

  • Clear glass filter
  • Ribbed aluminium housing for passive cooling
  • High efficiency
  • Low energy consumption
  • Low heat generation
  • No warm-up time

Technical data

Input voltage 230 V 50/60 Hz
Operating voltage 21 V
UV source 20 x UV LED
LED lifetime approx. 10,000 operating hours
UV intensity at a distance of 400 mm approx. 9,500 µW/cm²
Wavelength 365 nm
Emission half-width approx. 9.0 nm ±1 nm
Dimension 490 mm x 50 mm x 80 mm
Total weight approx. 2 kg
Risk class according to DGZfP guideline EM 6 II
Protection class IP20

Scope of delivery

  • UV LED lamp with 5 m supply cable
  • Power supply unit with 3.5 m cable
  • UV protective goggles
Item number :142.200.519
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ZERO 500/5 IP54

Compact stationary UV LED lamp with protection class IP54 and UG2A filter.

UV intensity pre-adjusted by manufacturer according to the customer’s specification or stepless adjustable.

UV intensity up to 14,000 µW/cm² is possible on customer's request.

  • Ribbed aluminium housing for passive cooling
  • High efficiency
  • Low energy consumption
  • Low heat generation
  • No warm-up time

Technical data

Input voltage 230 V 50/60 Hz
Operating voltage 36 V
Start-up/restart time none / none
UV source 5 x 9 UV LED
LED lifetime approx. 10,000 operating hours
UV intensity (at a distance of 400 mm) approx. 3,000 µW/cm² - 9,000 µW/cm²
Wavelength 365 nm ±3 nm
Emission half-width approx. 9.0 nm ±1 nm
Irradiation area at >1,000 µW/cm² 650 mm x 340 mm
Dimension 535 mm x 150 mm x 105 mm
Total weight approx. 5.9 kg
Risk class according to DGZfP guideline EM 6 II
Protection class IP54

OPTIONAL

  • Swivel arm
  • Clear glass filter
  • MUGLED filter
  • Stepless adjustable UV intensity
  • UV intensity up to 14,000 µW/cm² possible
  • Dimmable white light bar
  • Protection class IP65

Version:

with UG2A filter
Request MUGLED filter
optional with clear glass filter
with control LED over/under voltage
Item number :144.200.070
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ZERO 700/6 IP54

  • Compact stationary UV LED lamp with protection class IP54

  • Clear glass filter
  • Ribbed aluminium housing for passive cooling
  • High efficiency
  • Low energy consumption
  • Low heat generation
  • No warm-up time

UV intensity pre-adjusted by manufacturer according to the customer’s specification or stepless adjustable.

UV intensity up to 14,000 µW/cm² is possible on customer's request.

Technical data

Input voltage 230 V 50/60 Hz
Operating voltage 36 V
UV source 6 x 9 UV LED
LED lifetime approx. 10,000 operating hours
UV intensity at a distance of 400 mm approx. 3,000 µW/cm² - 9,000 µW/cm²
Factory adjustable
Wavelength 365 nm
Emission half-width approx. 9.0 nm ±1 nm
Irradiation area at >1,000 µW/cm² 840 mm x 340 mm
Dimension 705 mm x 150 mm x 105 mm
Total weight approx. 7.4 kg
Risk class according to DGZfP guideline EM 6 II
Protection class IP54

OPTIONAL

  • UG2A filter
  • On request MUGLED filter
  • Stepless adjustable UV intensity
  • Dimmable white light bar
  • Protection class IP65

Version:

ZERO 700/6 IP54
with UG2A filter
Request MUGLED filter
UV intensity up to 14,000 µW/cm²
Intensity stepless adjustable
White light bar dimmable
Protection class IP65
Item number :144.200.073
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Aviation industry

More information

UV LED stationary lamps have also become indispensable for non-destructive materials testing in the aviation industry sector. They can be found at the test stations where fluorescent testing products are used in penetrant and magnetic particle testing.


Fig. 1: Spectral irradiance of a UV LED lamp type ZERO 500/5 AITM


Two versions of the stationary lamps series ZERO - standard or AITM

As standard, the ZERO type stationary lamps are offered in two different versions:

  • Standard
  • AITM

The "AITM" design can be certified according to AITM6-1001. The certifications are carried out in HELLING's measurement laboratory. You can find more information here.

A major difference in the design of a certifiable UV LED lamp is the choice of filter.

Tab. 1: Overview ofthe design of "ZERO" series stationary lamps, "Standard" and "AITM" versions



Filter

As standard, the stationary lamps of the ZERO series are equipped with clear glass filter. Optionally, they can be equipped with UG2A filter. For certification to AITM6-1001, they must be equipped with UG2A filter. MUGLED filter can be requested.

Further options

The following functions are no longer required by the regulations, but are still possible at the customer's request:

  • Defect detection by means of a control LED and shutdown of the UV LED stationary lamp, over/under voltage control (e.g. in case of failure of an LED)
  • Temperature control : Shutdown of the UV LED stationary lamp when the ambient temperature drops below 10 °C or rises above 50 °C.
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ZERO 400/3 IP54 AITM

Compact stationary UV LED lamp for aviation.

Certifiable according to AITM6-1001

  • UG2A filter
  • UV intensity steppless adjustable
  • ON/OFF switch

The requirements of Airbus AITM 6-1001 are met.
A corresponding certificate can be issued.

Technical data

Input voltage 230 V 50/60 Hz
Operating voltage 36 V
UV source 3 x 9 UV LED
LED lifetime approx. 10,000 operating hours
UV intensity (at 380 mm distance) approx. 3,000 µW/cm² - 8,000 µW/cm²
Factory adjustable
Irradiated area at >1,000 µW/cm² 480 mm x 320 mm
Wavelength 365 nm
Emission half-width approx. 9.0 nm ±1 nm
Dimensions 435 mm x 150 mm x 100 mm
Total weight approx. 4.9 kg
Risk class according to DGZfP guideline EM 6 II
Protection class IP54

Scope of delivery

  • UV LED lamp ZERO 400/3 IP54 AITM
  • 5 m supply cable
  • Power supply unit with 3.5 m cable
  • UV protective goggles

OPTIONAL

  • White light bar
  • Protection class IP65
  • Certificate according to AITM6-1001

Version:

ZERO 400/3 IP54 AITM
Protection class IP65
with additional light bar (white light LED)
Certificate according to AITM6-1001
Item number :144.200.089
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ZERO 500/5 IP54 AITM

Compact stationary UV LED lamp for aviation.

Certifiable according to AITM6-1001

  • UG2A filter
  • UV intensity steppless adjustable
  • ON/OFF switch

The requirements of Airbus AITM 6-1001 are met.
A corresponding certificate can be issued.

Technical data

Input voltage 230 V 50/60 Hz
Operating voltage 36 V
UV source 5 x 9 UV LED
LED lifetime approx. 10,000 operating hours
UV intensity (at 380 mm distance) approx. 3,000 µW/cm² - 9,000 µW/cm²
Factory adjustable
Irradiated area at >1,000 µW/cm² 650 mm x 340 mm
Wavelength 365 nm
Emission half-width approx. 9.0 nm ±1 nm
Dimensions 535 mm x 150 mm x 105 mm
Total weight approx. 5.9 kg
Risk class according to DGZfP guideline EM 6 II
Protection class IP54

Scope of delivery

  • UV LED lamp ZERO 500/5 IP54 AITM
  • 5 m supply cable
  • Power supply unit with 3.5 m cable
  • UV protective goggles

OPTIONAL

  • White light bar
  • Protection class IP65
  • Certificate according to AITM6-1001

Version:

ZERO 500/5 IP54 AITM
Protection class IP65
with additional light bar (white light LED)
Certificate according to AITM6-1001
Item number :144.200.090
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ZERO 700/6 IP54 AITM

Compact stationary UV LED lamp for aviation.

Certifiable according to AITM6-1001

  • UG2A filter
  • UV intensity steppless adjustable
  • ON/OFF switch

The requirements of Airbus AITM 6-1001 are met.
A corresponding certificate can be issued.

Technical data

Input voltage 230 V 50/60 Hz
Operating voltage 36 V
UV source 6 x 9 UV LED
LED lifetime approx. 10,000 operating hours
UV intensity (at 380 mm distance) 3.000 µW/cm² - 9.000 µW/cm²
Factory adjustable
Irradiated area at >1,000 µW/cm² 840 mm x 340 mm
Wavelength 365 nm
Emission half-width approx. 9.0 nm ±1 nm
Dimensions 705 mm x 150 mm x 105 mm
Total weight approx. 7.4 kg
Risk class according to DGZfP guideline EM 6 II
Protection class IP54

Scope of delivery

  • UV LED lamp ZERO 700/6 IP54 AITM
  • 5 m supply cable
  • Power supply unit with 3.5 m cable
  • UV protective goggles

OPTIONAL

  • White light bar
  • Protection class IP65
  • Certificate according to AITM6-1001

Version:

ZERO 700/6 IP54 AITM
Protection class IP65
with additional light bar (white light LED)
Certificate according to AITM6-1001
Item number :144.200.091
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Blue light LED lamps

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TORNIA BL-20

  • Small blue light LED pocket lamp with battery operation
  • Stepless focusing
  • Dust and splash proof
  • Resistant aluminium case with clip

Technical data

Operating voltage 3.0 V (2 x AAA batteries)
UV source 1 x blue light LED
LED lifetime approx. 10,000 operating hours
Radiation intensity (at a distance of 400 mm) approx. 350 µW/cm² - 10,000 µW/cm²
Stepless focusable
Wavelength 455 nm
Emission half-width 19.5 nm
Dimensions ∅ 20 mm x 150 mm
Total weight approx. 70 g
Protection class IP54

Scope of delivery

  • Blue light LED lamp
  • 2 x AAA batteries
  • Protective goggles
Item number :GT04-720003
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Blue-Star

Lamp with blue light LED

Technical data

Operating voltage 16.8 V (4 x 4.2 V lithium-ion batteries)
Light source 3 x blue light LED
LED lifetime approx. 10,000 h
Intensity (at 400 mm distance) approx. 4,400 µW/cm²
Wavelength 455 nm
Emission half-width 19.5 nm
Dimensions 160 mm x 200 mm x 80 mm
Total weight approx. 900 g

Scope of delivery

  • Hand lamp with lithium-ion battery pack (integrated in the handgrip of the lamp)
  • Charging device
  • Plastic case
  • Protective goggles Blue Light Type II
Item number :142.300.503
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